Industry
Your plant already records everything it needs to run better.
Auto components, packaging, food processing, textiles, engineering goods. Most plants we visit have years of maintenance registers, QC sheets and PLC logs that nobody has linked together.
- Unplanned downtime concentrated in three or four machines that the register already identifies, once it is read as a whole.
- Scrap and rework that varies by raw-material lot and shift far more than by operator.
- Shift-wise productivity gaps hidden by monthly averages.
- Inventory tied up in safety stock set years ago and never revisited.
- ERP: Tally, SAP Business One, Busy or a custom system
- PLC and SCADA logs, often sampled coarsely
- QC registers and inspection sheets, paper or Excel
- Maintenance books and spare-part issue records
- Production planning spreadsheets
- Predictive maintenanceKnow which machine will fail, days before it does.
- Waste and qualityFind what actually causes scrap and rework, and reduce it.
- Visual inspection with camerasA camera and a model watching the line for defects, counts and safety, where a person cannot look all day.
- Resource planningRight people and machines at the right time, from your own demand history.
- Document intelligenceTurn invoices, forms, registers and reports into clean data you can use.
- Custom model buildingA model trained on your own data, for one decision your business makes every day.
- Data foundationsOne clean data layer from six systems and three versions of Excel.
- ML operations and monitoringKeep the models, pipelines and assistants you already have running, honest and cheap, in your own environment.
Illustrative example · Auto components
Cut unplanned downtime 31% on a 12-machine line in 14 weeksIllustrative example · Packaging
Reduced rejection on a flexible-packaging line from 4.8% to 2.9%Illustrative example · Precision machining (job work)
Quoting job work in an hour instead of two days, with a cycle-time modelIllustrative example · Pharmaceutical manufacturing
Reading supplier test certificates in minutes, not by hand, for a pharma plantIllustrative example · Fasteners
Camera inspection that catches surface defects the end-of-line check missed
Questions from manufacturing leaders
We are a 150-person plant. Is this for us?
Yes. Most of our manufacturing work is in plants between 100 and 1,000 people. Below that, a data foundations engagement is usually the right first step.
Our IT is one person.
That is common. Systems are built so that one person can maintain them, and we stay on retainer if you prefer.
Do you need to be on site?
For the first phase, yes. Understanding the process on the floor is where most of the value comes from.
Not sure if your data is ready?
Take the free 20-minute readiness check. You get a short scorecard and a plain answer about what, if anything, is worth doing next.